How to adjust sealed and composite beam headlights on Chevrolet Express?

Sealed beam headlights feature an adjusting screw for horizontal adjustments and another for vertical adjustments, while composite headlights only have a vertical adjusting screw. Several methods exist for adjusting headlights, with the simplest requiring an open area, a blank wall, and a level floor. Begin by positioning masking tape vertically on the wall in line with the vehicle centerline and the centerlines of both headlights, followed by a horizontal tape line aligned with the centerline of the headlights. It may be easier to place the tape with the vehicle parked just a few inches away. Adjustments should be made with the vehicle parked 25 feet from the wall, sitting level, with a full gas tank and no unusually heavy load. For low beam adjustment, position the high intensity zone two inches below the horizontal line and two inches to the side of the headlight vertical line, away from oncoming traffic, using the top adjusting screw to raise or lower the beam and the side screw on sealed beam headlights to move the beam left or right. With high beams on, the high intensity zone should be vertically centered just below the horizontal line; however, achieving perfect alignment for both high and low beams may not be possible, so prioritize low beams for safety. It is advisable to have the headlights adjusted by a dealer service department at the earliest opportunity.

Genuine Chevrolet Express Headlight

Headlamp

Select Vehicle by Model
Select Vehicle by VIN

Select Vehicle by Model

Make

Model

Year

Select Vehicle by VIN

For the most accurate results, select vehicle by your VIN (Vehicle Identification Number).

9 Headlights found

View related parts
Chevrolet Express Front Headlamp Assembly
Part Number: 85577296
$246.57 MSRP: $366.36
You Save: $119.79 (33%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: HEADLAMP ASM-FRT; Composite Assembly, Headlamp Assembly
- Replaces: 15879433, 25758557
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2003-2024 Chevrolet Express | 1 TON CARGO EXPRESS, 1 TON CARGO SAVANA, 1 TON COMMERCIAL/RV CUTAWAY, 1 TON PASSENGER, 1/2 TON CARGO EXPRESS, 1/2 TON CARGO SAVANA, 1/2 TON PASSENGER EXPRESS, 1/2 TON PASSENGER SAVANA, 3/4 TON CARGO EXPRESS, 3/4 TON CARGO SAVANA, 3/4 TON PASSENGER EXPRESS, 3/4 TON PASSENGER SAVANA, Van 3/4 Ton Cargo Express | 4 Cyl 2.8L Diesel, 6 Cyl 4.3L, 8 Cyl 4.8L, 8 Cyl 4.8L Flex, 8 Cyl 5.3L, 8 Cyl 5.3L Flex, 8 Cyl 6.0L, 8 Cyl 6.0L Flex, 8 Cyl 6.6L, 8 Cyl 6.6L Diesel
View related parts
Chevrolet Express Front Headlamp Assembly
Part Number: 85577295
$251.45 MSRP: $373.69
You Save: $122.24 (33%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: HEADLAMP ASM-FRT; Composite Assembly, Headlamp Assembly
- Replaces: 25758558, 15879432
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2003-2024 Chevrolet Express | 1 TON CARGO EXPRESS, 1 TON CARGO SAVANA, 1 TON COMMERCIAL/RV CUTAWAY, 1 TON PASSENGER, 1/2 TON CARGO EXPRESS, 1/2 TON CARGO SAVANA, 1/2 TON PASSENGER EXPRESS, 1/2 TON PASSENGER SAVANA, 3/4 TON CARGO EXPRESS, 3/4 TON CARGO SAVANA, 3/4 TON PASSENGER EXPRESS, 3/4 TON PASSENGER SAVANA, Van 3/4 Ton Cargo Express | 4 Cyl 2.8L Diesel, 6 Cyl 4.3L, 8 Cyl 4.8L, 8 Cyl 4.8L Flex, 8 Cyl 5.3L, 8 Cyl 5.3L Flex, 8 Cyl 6.0L, 8 Cyl 6.0L Flex, 8 Cyl 6.6L, 8 Cyl 6.6L Diesel
View related parts
Chevrolet Express Headlamp Capsule Assembly
Part Number: 16522983
$104.38 MSRP: $150.00
You Save: $45.62 (31%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Capsule Assembly, Headlamp ; Capsule, Capsule/Headlamp/Fog Lamp
- Replaced by: 25949657
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1996-2002 Chevrolet Express | 1 TON CARGO EXPRESS, 1 TON COMMERCIAL/RECREATIONAL VEHICLE EXPRESS, 1 TON PASSENGER, 1/2 TON CARGO EXPRESS, 1/2 TON PASSENGER EXPRESS, 3/4 TON CARGO EXPRESS, 3/4 TON PASSENGER EXPRESS | 6 Cyl 4.3L, 8 Cyl 5.0L, 8 Cyl 5.7L, 8 Cyl 6.5L Diesel, 8 Cyl 7.4L, 8 Cyl 8.1L
View related parts
Chevrolet Express Headlamp Assembly
Part Number: 15768827
$38.19 MSRP: $231.03
You Save: $192.84 (84%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Headlamp Asm *Marked Print ; Headlamp, Capsule/Headlamp/Fog Lamp
- Replaces: 15742459, 15996883
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1996-2002 Chevrolet Express | 1 TON CARGO EXPRESS, 1 TON COMMERCIAL/RECREATIONAL VEHICLE EXPRESS, 1 TON PASSENGER, 3/4 TON CARGO EXPRESS, 3/4 TON PASSENGER EXPRESS | 6 Cyl 4.3L, 8 Cyl 5.0L, 8 Cyl 5.7L, 8 Cyl 6.5L Diesel, 8 Cyl 7.4L, 8 Cyl 8.1L
View related parts
Chevrolet Express Headlamp Bulb
Part Number: 16522984
Product Specifications
- Other Name: Bulb,Headlamp ; Seal Beam; Sealed Beam
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1996-2017 Chevrolet Express | 1 TON CARGO EXPRESS, 1 TON CARGO SAVANA, 1 TON COMMERCIAL/RECREATIONAL VEHICLE EXPRESS, 1 TON COMMERCIAL/RV CUTAWAY, 1 TON PASSENGER, 1/2 TON CARGO EXPRESS, 1/2 TON CARGO SAVANA, 1/2 TON PASSENGER EXPRESS, 1/2 TON PASSENGER SAVANA, 3/4 TON CARGO EXPRESS, 3/4 TON CARGO SAVANA, 3/4 TON PASSENGER EXPRESS, 3/4 TON PASSENGER SAVANA | 4 Cyl 2.8L Diesel, 6 Cyl 4.3L, 8 Cyl 4.8L, 8 Cyl 4.8L Flex, 8 Cyl 5.0L, 8 Cyl 5.3L, 8 Cyl 5.3L Flex, 8 Cyl 5.7L, 8 Cyl 6.0L, 8 Cyl 6.0L Flex, 8 Cyl 6.5L Diesel, 8 Cyl 6.6L Diesel, 8 Cyl 7.4L, 8 Cyl 8.1L
View related parts
Chevrolet Express Headlamp Capsule Assembly
Part Number: 16524307
Product Specifications
- Other Name: Capsule Assembly, Headlamp ; Capsule, Capsule/Headlamp/Fog Lamp
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1996-2002 Chevrolet Express | 1 TON CARGO EXPRESS, 1 TON COMMERCIAL/RECREATIONAL VEHICLE EXPRESS, 1 TON PASSENGER, 1/2 TON CARGO EXPRESS, 1/2 TON PASSENGER EXPRESS, 3/4 TON CARGO EXPRESS, 3/4 TON PASSENGER EXPRESS | 6 Cyl 4.3L, 8 Cyl 5.0L, 8 Cyl 5.7L, 8 Cyl 6.5L Diesel, 8 Cyl 7.4L, 8 Cyl 8.1L
View related parts
Chevrolet Express Headlamp Assembly
Part Number: 16522159
Product Specifications
- Other Name: Headlamp Assembly, Lh ; Headlamp, Capsule/Headlamp/Fog Lamp; Composite Assembly, Headlamp Assembly
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1996-2002 Chevrolet Express | 1 TON CARGO EXPRESS, 1 TON COMMERCIAL/RECREATIONAL VEHICLE EXPRESS, 1 TON PASSENGER, 1/2 TON CARGO EXPRESS, 1/2 TON PASSENGER EXPRESS, 3/4 TON CARGO EXPRESS, 3/4 TON PASSENGER EXPRESS | 6 Cyl 4.3L, 8 Cyl 5.0L, 8 Cyl 5.7L, 8 Cyl 6.5L Diesel, 8 Cyl 7.4L, 8 Cyl 8.1L
View related parts
Chevrolet Express Headlamp Assembly
Part Number: 16522160
Product Specifications
- Other Name: Headlamp Assembly, Rh ; Headlamp, Capsule/Headlamp/Fog Lamp; Composite Assembly, Headlamp Assembly
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1996-2002 Chevrolet Express | 1 TON CARGO EXPRESS, 1 TON COMMERCIAL/RECREATIONAL VEHICLE EXPRESS, 1 TON PASSENGER, 1/2 TON CARGO EXPRESS, 1/2 TON PASSENGER EXPRESS, 3/4 TON CARGO EXPRESS, 3/4 TON PASSENGER EXPRESS | 6 Cyl 4.3L, 8 Cyl 5.0L, 8 Cyl 5.7L, 8 Cyl 6.5L Diesel, 8 Cyl 7.4L, 8 Cyl 8.1L
View related parts
Chevrolet Express Headlamp Assembly
Part Number: 15768828
Product Specifications
- Other Name: Headlamp Asm *Marked Print ; Headlamp, Capsule/Headlamp/Fog Lamp
- Replaces: 15742460, 15996920
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1996-2002 Chevrolet Express | 1 TON CARGO EXPRESS, 1 TON COMMERCIAL/RECREATIONAL VEHICLE EXPRESS, 1 TON PASSENGER, 3/4 TON CARGO EXPRESS, 3/4 TON PASSENGER EXPRESS | 6 Cyl 4.3L, 8 Cyl 5.0L, 8 Cyl 5.7L, 8 Cyl 6.5L Diesel, 8 Cyl 7.4L, 8 Cyl 8.1L

Chevrolet Express Headlight

The Chevrolet Express Headlight lights your way after the sun goes down while also letting other drivers know your van is there. The Express has been produced with composite housings that blend seamlessly into the bodywork. This gives the Express a more aerodynamic shape. Parking and turn lamps are placed beside the second Headlight aperture. Earlier generations departed the factory with budget-friendly halogen bulbs while later Chevrolet models included xenon HID and LED options inside the same molded housing. Xenon gas is ignited within HID units to create a dazzling white or bluish light that makes use of no filament. Similarly, LED diodes produce the same brightness with lower power consumption and exceptional longevity. Each Headlight assembly contains separate high and low beams that comply with federal glare regulations, ensuring dark roads are visible regardless of light source. The yellowing effect of the sun plus the debris can cloud the plastic over time and affect the reach of the Headlight until cleaned or replaced. Owners of Express that opt for LEDs have extra assurance for clarity and durability, but even this Headlight still performs its timeless role guiding every Chevrolet van through the night.

Each OEM Chevrolet Express Headlight we offer is competitively priced and comes with the assurance of the manufacturer's warranty for the part. Furthermore, we guarantee the speedy delivery of your orders right to your doorstep. Our hassle-free return policy is also in place for your peace of mind.

Chevrolet Express Headlight Parts Questions & Experts Answers

Front Headlamp Assembly
85577296
Q: How to adjust sealed and composite beam headlights on Chevrolet Express?
A:
Sealed beam headlights feature an adjusting screw for horizontal adjustments and another for vertical adjustments, while composite headlights only have a vertical adjusting screw. Several methods exist for adjusting headlights, with the simplest requiring an open area, a blank wall, and a level floor. Begin by positioning masking tape vertically on the wall in line with the vehicle centerline and the centerlines of both headlights, followed by a horizontal tape line aligned with the centerline of the headlights. It may be easier to place the tape with the vehicle parked just a few inches away. Adjustments should be made with the vehicle parked 25 feet from the wall, sitting level, with a full gas tank and no unusually heavy load. For low beam adjustment, position the high intensity zone two inches below the horizontal line and two inches to the side of the headlight vertical line, away from oncoming traffic, using the top adjusting screw to raise or lower the beam and the side screw on sealed beam headlights to move the beam left or right. With high beams on, the high intensity zone should be vertically centered just below the horizontal line; however, achieving perfect alignment for both high and low beams may not be possible, so prioritize low beams for safety. It is advisable to have the headlights adjusted by a dealer service department at the earliest opportunity.