How do you remove and install the headlight bulb and Headlight housing on Chevrolet Express?

To replace the right-side headlight bulb, first put off the battery. Subsequently, turn the bulb and holder in the anti-clockwise direction to unlock from the headlight housing. Then, in order to release the bulb, remove it from the housing and disconnect the electrical connector from the bulb. Screw the electrical connector to the new headlight bulb then screw the bulb correctly into the headlight housing. In the case of the headlight housing you should first take off the grille and then the headlight housing screws. Pop out the headlight housing from the body and open the connector levers to remove the electrical connectors of the bulb holders. Removal is the mirror image of installation.

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9 Headlights found

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Chevrolet Express HEADLAMP ASM-FRT
Part Number: 85577296
$259.41 MSRP: $385.64
You Save: $126.23 (33%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Composite Assembly, Headlamp Assembly
- Replaces: 15879433, 25758557
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2003-2024 Chevrolet Express | 1 TON CARGO EXPRESS, 1 TON CARGO SAVANA, 1 TON COMMERCIAL/RV CUTAWAY, 1 TON PASSENGER, 1/2 TON CARGO EXPRESS, 1/2 TON CARGO SAVANA, 1/2 TON PASSENGER EXPRESS, 1/2 TON PASSENGER SAVANA, 3/4 TON CARGO EXPRESS, 3/4 TON CARGO SAVANA, 3/4 TON PASSENGER EXPRESS, 3/4 TON PASSENGER SAVANA, Van 3/4 Ton Cargo Express | 4 Cyl 2.8L Diesel, 6 Cyl 4.3L, 8 Cyl 4.8L, 8 Cyl 4.8L Flex, 8 Cyl 5.3L, 8 Cyl 5.3L Flex, 8 Cyl 6.0L, 8 Cyl 6.0L Flex, 8 Cyl 6.6L, 8 Cyl 6.6L Diesel
View related parts
Chevrolet Express HEADLAMP ASM-FRT
Part Number: 85577295
$259.41 MSRP: $385.64
You Save: $126.23 (33%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Composite Assembly, Headlamp Assembly
- Replaces: 25758558, 15879432
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2003-2024 Chevrolet Express | 1 TON CARGO EXPRESS, 1 TON CARGO SAVANA, 1 TON COMMERCIAL/RV CUTAWAY, 1 TON PASSENGER, 1/2 TON CARGO EXPRESS, 1/2 TON CARGO SAVANA, 1/2 TON PASSENGER EXPRESS, 1/2 TON PASSENGER SAVANA, 3/4 TON CARGO EXPRESS, 3/4 TON CARGO SAVANA, 3/4 TON PASSENGER EXPRESS, 3/4 TON PASSENGER SAVANA, Van 3/4 Ton Cargo Express | 4 Cyl 2.8L Diesel, 6 Cyl 4.3L, 8 Cyl 4.8L, 8 Cyl 4.8L Flex, 8 Cyl 5.3L, 8 Cyl 5.3L Flex, 8 Cyl 6.0L, 8 Cyl 6.0L Flex, 8 Cyl 6.6L, 8 Cyl 6.6L Diesel
View related parts
Chevrolet Express Headlamp Capsule Assembly
Part Number: 16522983
$131.98 MSRP: $200.01
You Save: $68.03 (35%)
Ships in 1-3 Business Days
ADD TO CART
Product Specifications
- Other Name: Capsule Assembly, Headlamp ; Capsule, Capsule/Headlamp/Fog Lamp
- Replaced by: 25949657
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1996-2002 Chevrolet Express | 1 TON CARGO EXPRESS, 1 TON COMMERCIAL/RECREATIONAL VEHICLE EXPRESS, 1 TON PASSENGER, 1/2 TON CARGO EXPRESS, 1/2 TON PASSENGER EXPRESS, 3/4 TON CARGO EXPRESS, 3/4 TON PASSENGER EXPRESS | 6 Cyl 4.3L, 8 Cyl 5.0L, 8 Cyl 5.7L, 8 Cyl 6.5L Diesel, 8 Cyl 7.4L, 8 Cyl 8.1L
View related parts
Chevrolet Express Capsule / Headlamp / Fog Lamp Headlamp
Part Number: 15768827
$38.19 MSRP: $231.03
You Save: $192.84 (84%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Headlamp Asm *Marked Print ; Headlamp, Capsule/Headlamp/Fog Lamp
- Replaces: 15742459, 15996883
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1996-2002 Chevrolet Express | 1 TON CARGO EXPRESS, 1 TON COMMERCIAL/RECREATIONAL VEHICLE EXPRESS, 1 TON PASSENGER, 3/4 TON CARGO EXPRESS, 3/4 TON PASSENGER EXPRESS | 6 Cyl 4.3L, 8 Cyl 5.0L, 8 Cyl 5.7L, 8 Cyl 6.5L Diesel, 8 Cyl 7.4L, 8 Cyl 8.1L
View related parts
Chevrolet Express Headlamp Bulb
Part Number: 16522984
Product Specifications
- Other Name: Bulb,Headlamp ; Seal Beam; Sealed Beam
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1996-2017 Chevrolet Express | 1 TON CARGO EXPRESS, 1 TON CARGO SAVANA, 1 TON COMMERCIAL/RECREATIONAL VEHICLE EXPRESS, 1 TON COMMERCIAL/RV CUTAWAY, 1 TON PASSENGER, 1/2 TON CARGO EXPRESS, 1/2 TON CARGO SAVANA, 1/2 TON PASSENGER EXPRESS, 1/2 TON PASSENGER SAVANA, 3/4 TON CARGO EXPRESS, 3/4 TON CARGO SAVANA, 3/4 TON PASSENGER EXPRESS, 3/4 TON PASSENGER SAVANA | 4 Cyl 2.8L Diesel, 6 Cyl 4.3L, 8 Cyl 4.8L, 8 Cyl 4.8L Flex, 8 Cyl 5.0L, 8 Cyl 5.3L, 8 Cyl 5.3L Flex, 8 Cyl 5.7L, 8 Cyl 6.0L, 8 Cyl 6.0L Flex, 8 Cyl 6.5L Diesel, 8 Cyl 6.6L Diesel, 8 Cyl 7.4L, 8 Cyl 8.1L
View related parts
Chevrolet Express Headlamp Capsule Assembly
Part Number: 16524307
Product Specifications
- Other Name: Capsule Assembly, Headlamp ; Capsule, Capsule/Headlamp/Fog Lamp
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1996-2002 Chevrolet Express | 1 TON CARGO EXPRESS, 1 TON COMMERCIAL/RECREATIONAL VEHICLE EXPRESS, 1 TON PASSENGER, 1/2 TON CARGO EXPRESS, 1/2 TON PASSENGER EXPRESS, 3/4 TON CARGO EXPRESS, 3/4 TON PASSENGER EXPRESS | 6 Cyl 4.3L, 8 Cyl 5.0L, 8 Cyl 5.7L, 8 Cyl 6.5L Diesel, 8 Cyl 7.4L, 8 Cyl 8.1L
View related parts
Chevrolet Express Capsule / Headlamp / Fog Lamp Headlamp
Part Number: 16522159
Product Specifications
- Other Name: Headlamp Assembly, Lh ; Headlamp, Capsule/Headlamp/Fog Lamp; Composite Assembly, Headlamp Assembly
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1996-2002 Chevrolet Express | 1 TON CARGO EXPRESS, 1 TON COMMERCIAL/RECREATIONAL VEHICLE EXPRESS, 1 TON PASSENGER, 1/2 TON CARGO EXPRESS, 1/2 TON PASSENGER EXPRESS, 3/4 TON CARGO EXPRESS, 3/4 TON PASSENGER EXPRESS | 6 Cyl 4.3L, 8 Cyl 5.0L, 8 Cyl 5.7L, 8 Cyl 6.5L Diesel, 8 Cyl 7.4L, 8 Cyl 8.1L
View related parts
Chevrolet Express Capsule / Headlamp / Fog Lamp Headlamp
Part Number: 16522160
Product Specifications
- Other Name: Headlamp Assembly, Rh ; Headlamp, Capsule/Headlamp/Fog Lamp; Composite Assembly, Headlamp Assembly
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1996-2002 Chevrolet Express | 1 TON CARGO EXPRESS, 1 TON COMMERCIAL/RECREATIONAL VEHICLE EXPRESS, 1 TON PASSENGER, 1/2 TON CARGO EXPRESS, 1/2 TON PASSENGER EXPRESS, 3/4 TON CARGO EXPRESS, 3/4 TON PASSENGER EXPRESS | 6 Cyl 4.3L, 8 Cyl 5.0L, 8 Cyl 5.7L, 8 Cyl 6.5L Diesel, 8 Cyl 7.4L, 8 Cyl 8.1L
View related parts
Chevrolet Express Capsule / Headlamp / Fog Lamp Headlamp
Part Number: 15768828
Product Specifications
- Other Name: Headlamp Asm *Marked Print ; Headlamp, Capsule/Headlamp/Fog Lamp
- Replaces: 15742460, 15996920
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 1996-2002 Chevrolet Express | 1 TON CARGO EXPRESS, 1 TON COMMERCIAL/RECREATIONAL VEHICLE EXPRESS, 1 TON PASSENGER, 3/4 TON CARGO EXPRESS, 3/4 TON PASSENGER EXPRESS | 6 Cyl 4.3L, 8 Cyl 5.0L, 8 Cyl 5.7L, 8 Cyl 6.5L Diesel, 8 Cyl 7.4L, 8 Cyl 8.1L

Chevrolet Express Headlight

Each OEM Chevrolet Express Headlight we offer is competitively priced and comes with the assurance of the manufacturer's warranty for the part. Furthermore, we guarantee the speedy delivery of your orders right to your doorstep. Our hassle-free return policy is also in place for your peace of mind.

Chevrolet Express Headlight Parts Questions & Experts Answers

Headlamp Capsule Assembly
16522983
Q: How do you remove and install the headlight bulb and Headlight housing on Chevrolet Express?
A: To replace the right-side headlight bulb, first put off the battery. Subsequently, turn the bulb and holder in the anti-clockwise direction to unlock from the headlight housing. Then, in order to release the bulb, remove it from the housing and disconnect the electrical connector from the bulb. Screw the electrical connector to the new headlight bulb then screw the bulb correctly into the headlight housing. In the case of the headlight housing you should first take off the grille and then the headlight housing screws. Pop out the headlight housing from the body and open the connector levers to remove the electrical connectors of the bulb holders. Removal is the mirror image of installation.