How to remove the Fuel Level Sensor and Fuel Pump on Chevrolet HHR?

To remove the fuel pump/Fuel Level Sensor, start by disconnecting the cable from the negative battery terminal. Then, relieve the system fuel pressure and equalize tank pressure by removing the fuel filler cap. Next, remove the fuel tank and disconnect the fuel supply and return lines from the fuel pump/Fuel Level Sensor module, being careful to soak up any spilled fuel. Mark the orientation of the fuel pump in relation to the fuel tank for proper realignment during installation. Use water pump pliers to unscrew the locknut counterclockwise, or use a hammer and brass punch if it's tight. Remove the fuel pump/Fuel Level Sensor, taking care not to damage the fuel inlet strainer or the Fuel Level Sensor float arm and float. For installation, inspect and replace the pump-to-tank seal if necessary, and ensure the fuel pump inlet strainer is clean. Carefully align and insert the fuel pump/Fuel Level Sensor module into the tank, avoiding damage to the strainer, float arm, or float. Finally, reconnect the battery and allow the Powertrain Control Module (PCM) to relearn its former driveability and performance characteristics.

Genuine Chevrolet HHR Fuel Pump

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4 Fuel Pumps found

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Chevrolet HHR Fuel Pump Assembly
Part Number: 12658478
$582.35 MSRP: $1201.96
You Save: $619.61 (52%)
Ships in 1-2 Business Days
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Product Specifications
- Other Name: Pump Assembly, Fuel; Fuel Pump
- Replaces: 12629135, 12589448, 12625764, 12614737, 12646884, 12676655
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2008-2010 Chevrolet HHR | 5 DOOR HIGH ROOF HATCHBACK SS, 5 DOOR HIGH ROOF PANEL SS | 4 Cyl 2.0L
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Chevrolet HHR Fuel Tank Fuel Pump Module Kit (W/O Fuel Level Sensor)
Part Number: 19207956
$74.00 MSRP: $152.73
You Save: $78.73 (52%)
Ships in 1-2 Business Days
ADD TO CART
Product Specifications
- Other Name: Module Kit,Fuel Tank Fuel Pump (W/O Fuel Level Sensor); Fuel Pump Assembly
- Replaces: 19169144
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2008-2010 Chevrolet HHR | 5 DOOR HIGH ROOF HATCHBACK SS, 5 DOOR HIGH ROOF PANEL SS | 4 Cyl 2.0L
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Chevrolet HHR Fuel Tank Fuel Pump Module Kit (W/O Fuel Level Sensor)
Part Number: 19179948
$246.53 MSRP: $458.02
You Save: $211.49 (47%)
ADD TO CART
Product Specifications
- Other Name: Module Kit,Fuel Tank Fuel Pump (W/O Fuel Level Sensor); Fuel Pump, Fuel Pump Assembly
- Replaces: 19257888
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2009-2011 Chevrolet HHR | 5 DOOR HIGH ROOF HATCHBACK, 5 DOOR HIGH ROOF PANEL, 5 DOOR UPLEVEL HIGH ROOF HATCHBACK, 5 DOOR UPLEVEL HIGH ROOF PANEL | 4 Cyl 2.2L Flex, 4 Cyl 2.4L
View related parts
Chevrolet HHR Fuel Tank Fuel Pump Module Kit (W/O Fuel Level Sensor)
Part Number: 19208967
Product Specifications
- Other Name: Module Kit,Fuel Tank Fuel Pump (W/O Fuel Level Sensor); Fuel Pump, Fuel Pump Assembly
- Replaces: 15850486, 19168521
- Warranty: This genuine part is guaranteed by GM's factory warranty.
Fits the following Vehicles:
- 2006-2008 Chevrolet HHR | 5 DOOR HIGH ROOF HATCHBACK, 5 DOOR HIGH ROOF HATCHBACK SS, 5 DOOR HIGH ROOF PANEL, 5 DOOR UPLEVEL HIGH ROOF HATCHBACK, 5 DOOR UPLEVEL HIGH ROOF PANEL | 4 Cyl 2.2L, 4 Cyl 2.4L

Chevrolet HHR Fuel Pump

Fuel Pump of Chevrolet HHR vehicles is used to pump the fuel from the tank to carburetor or assembly of fuel injection. Electric pumps are often equipped in fuel injection systems and are installed on the internal part of the tank and connected to the sending unit assembly. Fuel is drawn by mechanical pumps which are operated by the camshaft and is delivered to carburetors. Due to complexity, several checks and tests must be made in order to have a proper functioning engine; these include pump check, check on voltage and fuel pressure tests. Performance fuel pumps come in different flow rate to suite the need of the engine with mechanical pumps going up to 130 GPH for carbureted vehicles. Electrical pumps, on the other hand, give higher pressure for new age fuel injection systems along with electronic control units for managing the fuel supply and safety.

Each OEM Chevrolet HHR Fuel Pump we offer is competitively priced and comes with the assurance of the manufacturer's warranty for the part. Furthermore, we guarantee the speedy delivery of your orders right to your doorstep. Our hassle-free return policy is also in place for your peace of mind.

Chevrolet HHR Fuel Pump Parts Questions & Experts Answers

Fuel Pump Assembly
12658478
Q: How to remove the Fuel Level Sensor and Fuel Pump on Chevrolet HHR?
A: To remove the fuel pump/Fuel Level Sensor, start by disconnecting the cable from the negative battery terminal. Then, relieve the system fuel pressure and equalize tank pressure by removing the fuel filler cap. Next, remove the Fuel Tank and disconnect the fuel supply and return lines from the fuel pump/Fuel Level Sensor module, being careful to soak up any spilled fuel. Mark the orientation of the fuel pump in relation to the fuel tank for proper realignment during installation. Use water pump pliers to unscrew the locknut counterclockwise, or use a hammer and brass punch if it's tight. Remove the fuel pump/Fuel Level Sensor, taking care not to damage the fuel inlet strainer or the Fuel Level Sensor float arm and float. For installation, inspect and replace the pump-to-tank seal if necessary, and ensure the fuel pump inlet strainer is clean. Carefully align and insert the fuel pump/Fuel Level Sensor module into the tank, avoiding damage to the strainer, float arm, or float. Finally, reconnect the battery and allow the Powertrain Control Module (PCM) to relearn its former driveability and performance characteristics.